The stone crushing industry is pivotal for producing aggregates used in construction, road building, and infrastructure projects. Modern crushing plants integrate advanced equipment to optimize efficiency, reduce downtime, and ensure high-quality output.
1. Jaw Crusher: Primary crushing with high capacity (50-1,500 t/h) and feed sizes up to 1,500 mm.
2. Cone Crusher: Secondary/Tertiary crushing for hard rocks (output size: 5-60 mm).
3. Impact Crusher: Ideal for shaping aggregates (0-40 mm) with low wear costs.
4. Sand Maker (VSI): Produces 0-5 mm artificial sand with cubic particle shape.
5. Vibrating Screen: Multi-layer screening (2-4 decks) for precise grading.
| Equipment | Capacity (t/h) | Power (kW) |
|---|---|---|
| Jaw Crusher | 50-1,500 | 55-400 |
| Cone Crusher | 45-1,200 | 90-315 |
| VSI Sand Maker | 60-650 | 110-400 |
Q: How to choose between cone and impact crushers?
A: Cone crushers suit hard rocks; impact crushers excel in softer materials and shaping.
Q: What’s the lifespan of wear parts?
A: VSI rotor tips last 60-120 hours; jaw plates endure 200+ hours depending on material abrasiveness.
Project: 300 t/h granite crushing line in Malaysia.
Solution: Jaw crusher (PE900×1200) + Cone crusher (HPT300) + VSI sand maker (VSI6X1263). Output: 0-5mm sand (40%), 5-20mm aggregate (30%).
For tailored configurations, consult engineers based on raw material properties and
