Establishing a stone crusher plant in India requires careful planning around equipment selection, site conditions, and regulatory compliance. The typical setup includes primary jaw crushers, secondary cone/impact crushers, vibrating screens, and conveyors.
| Equipment | Model Example | Capacity | Power |
|---|---|---|---|
| Jaw Crusher | JC-3624 | 150-200 TPH | 75 kW |
| Cone Crusher | CSC-200 | 120-180 TPH | 132 kW |
| VSI Crusher | VSI-900 | 60-80 TPH | 110 kW |
| Vibrating Screen | VS-1860 | 200 TPH | 15 kW |
• Land acquisition: $50,000-$200,000
• Machinery: $150,000-$500,000
• Civil works: $30,000-$100,000
• Electricals: $20,000-$50,000
• Permits: $5,000-$15,000
Q1: What’s the minimum land requirement?
A: At least 1 acre for a 200TPH plant including stockpiles.
Q2: How to choose between cone vs impact crusher?
A: Cone crushers suit harder stones (>50MPa), while impact crushers work better for softer materials producing cubical aggregates.
A granite processing unit in Rajasthan implemented a 250TPH semi-mobile plant with:
• Primary JC4230 Jaw Crusher
• Secondary CSC450 Cone Crusher
• Three-deck VS2060 Screen
Resulted in
