The Bayóvar Phosphate Project in Peru demands high-efficiency crushing and sand-making equipment to process phosphate rock into graded aggregates. The production line integrates primary crushing, secondary fine crushing, screening, and sand shaping to meet strict industrial standards.
1. Primary Jaw Crusher:
– Model: JC120
– Feed Size: ≤800mm
– Capacity: 200–350 t/h
– Power: 160 kW
2. Secondary Cone Crusher:
– Model: HPT300
– Output Size: ≤30mm (adjustable)
– Capacity: 150–250 t/h
– Hydraulic System Pressure: 16 MPa
3. Vertical Shaft Impact Crusher (Sand Maker):
– Model: VSI6X1150
– Max Feed Size: 50mm
– Sand Yield: 100–180 t/h
– Motor Power: 315 kW
A multi-layer vibrating screen (Model: 3YK3070) ensures precise separation of 0–5mm (sand), 5–10mm, and 10–30mm aggregates. Dust control systems comply with ISO environmental standards.
Q1: What’s the lifespan of wear parts?
A1: Jaw plates last ~6 months; cone crusher mantles ~8 months under normal conditions.
Q2: How is moisture content managed?
A2: Pre-screening and air classifiers reduce moisture impact below 3%.
A similar project in Morocco achieved a throughput of 500 t/d, producing ASTM-certified sand with ≤15% fines content using this configuration. Maintenance downtime was reduced by 20% via automated lubrication systems.
