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Crushing & Sand Making Production Line for High-Quality Aggregates

Modern crushing plants integrate advanced equipment like cone crushers, vertical shaft impactors (VSI), and screening systems to produce premium-grade sand and aggregates. The CBT series gyratory crusher with hydraulic adjustment delivers 800-1,500TPH capacity for primary crushing, while multi-cylinder hydraulic cone crushers achieve 20% higher efficiency than conventional models.

Core Equipment Specifications

Equipment Model Capacity (t/h) Power (kW)
Primary Crusher CBT-1600 1,200-1,800 400-500
Cone Crusher HCS-500 350-650 315
VSI Crusher S8-900 150-300 250×2
Screening Machine 3YK-3070 200-500 45×2

Key Process Features

The three-stage crushing system with closed-circuit design ensures 95% of output meets ISO 9001 standards. Computerized PLC controls maintain optimal crusher cavity pressure (typically 150-200 bar) and real-time particle size monitoring through laser analyzers.

FAQ Section

Q: How to reduce needle-shaped aggregates?
A: Optimize VSI rotor speed (55-65m/s recommended) and install rock-on-rock crushing chambers.

Q: Dust control methods?
A: Combine dry fog systems (water consumption <0.5m³/h) with baghouse filters (99.9% efficiency).

Project Case: Granite Processing Plant

Location: Southeast Asia | Output: 800tph
Configuration: CBT-1200 jaw crusher + 2x HCS-400 cone crushers + S8-800 VSI
Result: Achieved 12% higher cubic aggregate ratio compared to traditional lines,

Knowledge