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Iron Ore Crushing and Sand Making Production Line

The iron ore crushing and sand making production line is designed to process raw iron ore into high-quality sand and aggregates for construction, road building, and concrete applications. This system integrates crushing, screening, and sand washing technologies to maximize efficiency.

Key Equipment Breakdown

1. Primary Jaw Crusher: Processes raw iron ore (≤800mm) down to ≤200mm
– Model: PE-1200×1500
– Capacity: 400-800 t/h
– Power: 160-220 kW

2. Secondary Cone Crusher: Further reduces material to ≤50mm
– Model: HPT300
– Capacity: 180-360 t/h
– Closed-side setting: 25-60mm

3. Tertiary Impact Crusher: Produces final sand product (0-5mm)
– Model: VSI6X1263
– Capacity: 70-585 t/h
– Rotor speed: 1700-1900 rpm

Performance Parameters

Parameter Value
Feed size ≤800mm
Final product size 0-5mm, 5-10mm, 10-20mm
System capacity 200-600 t/h
Power consumption 25-30 kWh/t
Noise level <75 dB(A)

Project Case Study: Hebei Iron Ore Plant

Location: Tangshan, China

Capacity: 500 t/h

Configuration:

– Primary crushing: PE1200×1500 jaw crusher

– Secondary crushing: Two HPT300 cone crushers

– Sand making: Three VSI6X1263 impact crushers

Operation results:

✔ Finished product yield ≥85%

✔ Product cube-shaped ratio ≥90%

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