concrete brustling and crushing operation

Concrete Crushing and Sand Making Production Line

A modern concrete crushing and sand-making production line integrates primary crushing, secondary crushing, screening, and sand shaping to produce high-quality aggregates for construction. The core equipment includes jaw crushers, cone crushers, impact crushers (for shaping), vibrating screens, and sand washers.

Key Equipment & Parameters

Equipment Model Capacity (t/h) Power (kW)
Jaw Crusher PE-600×900 50-120 75
Cone Crusher HPT300 120-250 315
Vertical Shaft Impact Crusher VSI1140 180-380 440

Process Flow

Raw concrete waste is fed into the jaw crusher for primary crushing. The output material (≤200mm) enters the cone crusher for secondary reduction. After screening, oversized particles are recirculated while qualified aggregates proceed to the VSI crusher for sand shaping. Final products include 0-5mm manufactured sand, 5-10mm, 10-20mm, and 20-31.5mm gravel.

FAQ Section

Q: How to control aggregate needle content?

A: Use multi-stage crushing with cone+VSI configuration and adjust cavity parameters.

Q: Dust control measures?

A: Install water spray systems at transfer points and use bag filters.

Q: Typical energy consumption?

A: Approximately 1.8-2.5 kWh per ton of finished product.

Project Case Study: Urban Recycling Plant

Location: Hamburg, Germany

Knowledge