Neem Ka Thana, a key mining hub in Rajasthan, India, requires robust crushing and sand-making solutions for granite, basalt, and limestone processing. Below is a streamlined crusher plant setup optimized for high-efficiency aggregate production.
1. Primary Jaw Crusher
– Model: JC-1200
– Feed Size: ≤750mm
– Capacity: 150-300 TPH
– Power: 132 kW
2. Secondary Cone Crusher
– Model: CC-200
– Max Input: 250mm
– Output Range: 20-50mm (adjustable)
– Power: 160 kW
3. Tertiary VSI Crusher (Sand Maker)
– Model: VSI-850
– Throughput: 80-150 TPH
– Finished Sand: 0-5mm (95% cubical)
4. Vibrating Screens & Feeders
– Deck Layers: 2-3
– Screening Efficiency: ≥90%
Raw material → Vibrating Grizzly Feeder → Primary Jaw Crusher → Secondary Cone Crusher → VSI Crusher → Vibrating Screens → Finished Aggregates (5-20mm) & Manufactured Sand (0-5mm).
Q1: What’s the lifespan of wear parts in VSI crushers?
*A:* Typically 200-400 hours for rotors/tips under abrasive conditions.
Q2: Can this plant handle wet clay materials?
*A:* Pre-screening with scalpers is recommended to avoid clogging.
*Project:* Neem Ka Thana Granite Quarry (2023)
*Output:* 250 TPH aggregates + 120 TPH sand. Key challenge resolved by adding a dewatering screen to reduce moisture in final sand product.
