For hard rock quarries in Bonnyville’s oil sands region, our turnkey crushing plants deliver 200-800TPH granite/basalt processing capacity. The modular design integrates primary jaw crushers, secondary cone crushers, and tertiary VSI sand makers with precise gradation control.
| Equipment | Model | Capacity | Power |
|---|---|---|---|
| Primary Jaw Crusher | JC5460 | 450-650TPH | 400kW |
| Hydraulic Cone Crusher | HST315S | 235-605TPH | 315kW |
| Tertiary VSI Crusher | S8-1145DR | 120-400TPH* | 2×250kW |
| *Sand production capacity varies by feed size and hardness. |
The 3-stage closed-circuit system achieves:
– 95%+ aggregate utilization rate
– Cubical crushed stone with <15% flakiness
– Adjustable fineness modulus (FM 2.6-3.0) for concrete sand
– Dust suppression compliant with Alberta OHS regulations
Q: What’s the minimum setup area requirement?
A: Compact layout needs 150×80m footprint including stockpile zones.
Q: How to handle frozen feed material?
A: Integrated heating decks prevent material bridging in hoppers down to -40°C.
Q: Typical wear part lifespan?
A: Mn18Cr2 jaw plates last 90,000+ tons in Alberta granite applications.
Recent project references include:
– Cold Lake Regional Municipality: 650TPH basalt crushing plant
– Fort McMurray Oil Sands: Mobile screening plant for reclaimed sand
– Edmonton Ring Road: Continuous asphalt aggregate supply system
