Gurgaon’s booming infrastructure demands high-quality aggregates and manufactured sand. Modern crushing plants integrate jaw crushers, cone crushers, VSI (Vertical Shaft Impactors), and screens to produce graded stone aggregates (10mm–40mm) and M-sand conforming to IS 383 standards.
| Equipment | Model | Capacity (TPH) | Power (kW) |
|---|---|---|---|
| Jaw Crusher | JC-110 | 150–250 | 132 |
| Cone Crusher | CC-200 | 120–180 | 160 |
| VSI Crusher | VSI-900 | 60–100 | 250 |
| Screening Plant | S-3 Deck | 200–300 | 15 |
1. Primary Crushing: Jaw crusher reduces boulders to 150mm.
2. Secondary Crushing: Cone crusher produces 20–40mm aggregates.
3. Sand Making: VSI shapes cubical particles (<5mm) with <15% flakiness.
4. Screening: Multi-deck screens segregate fractions for concrete/road use.
– Q: How to control dust?
A: Use mist cannons + enclosed conveyor belts.
– Q: Ideal VSI rotor speed?
A: 1,200–1,800 RPM for balanced output & wear.
The “NH-48 Highway Expansion” utilized a 250TPH plant with JC-110 + CC-200 combo, achieving 95% passing IS sieve limits for base layers.
Note: Opt for modular designs to adapt to urban space constraints common in Gurgaon’s quarries.
