calcium carbonate crushing plant in nigeria

Calcium Carbonate Crushing Plant Setup in Nigeria

Nigeria’s construction boom drives demand for high-quality calcium carbonate aggregates. A well-designed crushing plant transforms raw limestone into graded sand/gravel for concrete, asphalt, and industrial applications.

Core Equipment Configuration

1. Primary Jaw Crusher
– Model: JC98 (Feed size: ≤750mm, Capacity: 150-350t/h)
– Equipped with manganese steel jaws for abrasive limestone

2. Secondary Cone Crusher
– Model: CC200 (Closed-side setting: 19-38mm, Power: 160kW)
– Hydraulic adjustment system

3. Tertiary Impact Crusher (for sand shaping)
– Model: IC50S (Rotor speed: 800-1200rpm, Max feed: 50mm)

4. Vibrating Screens
3-deck configuration with polyurethane panels (Screening efficiency >90%)

Key Technical Parameters

| Equipment | Power (kW) | Output Size Range | Capacity (tph) |
|———–|————|——————-|—————-|
| JC98 | 110 | 150-300mm | 150-350 |
| CC200 | 160 | 5-40mm | 120-280 |
| IC50S | 132 | 0-5mm sand | 80-150 |

Project Case Study

Lagos Industrial Zone Plant
– Raw material: Gray limestone (CaCO₃ content ≥85%)
– Final products:
0-5mm sand (concrete grade),
5-20mm aggregate (asphalt mix),
20-40mm road base

FAQ Section

Q1: What’s the moisture tolerance for feeding?
*A:* Recommended <10%. Wet material requires pre-screening.

Q2: How to control dust pollution?
*A:* Water spray systems + bag filters reduce dust to <30mg/m³.

Q3: Maintenance interval for wear parts?
*A:* Jaw plates: ~6 months; Cone liners: ~8 months (varies by abrasiveness).

This turnkey solution achieves 85%+ operational rate with proper maintenance, meeting Nigeria’s

Knowledge