capital needed for iron ore factory

Essential Equipment for Iron Ore Crushing and Sand Production Line

A well-designed iron ore processing plant requires robust crushing and sand-making equipment to transform raw materials into high-quality aggregates. The core production line typically includes primary jaw crushers, secondary cone crushers, tertiary impact crushers, and sand-making machines.

Key Equipment Specifications

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Equipment Model Capacity (t/h) Power (kW)
Jaw Crusher PE-750×1060 110-250 110
Cone Crusher HPT300 120-350 315
Impact Crusher PF-1315 100-280 220
Sanding Machine VSI1140 180-380 440×2
Screening Machine</dTd

>YK3070<dTd

>400-800<dTd

>37<dTd

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The Production Process Flow:

1. Primary crushing with jaw crusher reduces iron ore to ≤200mm
2. Secondary crushing via cone crusher produces ≤70mm material
3. Tertiary shaping with impact crusher creates ≤30mm aggregate
4. Sand making process yields 0-5mm manufactured sand
5. Multi-layer screening separates final products

Frequently Asked Questions (FAQ)

<bQ: What's the recommended feed size for VSI sand maker?
A: Optimal feed size should be ≤50mm for best efficiency and wear parts longevity.

<bQ: How to control powder content in manufactured sand?
A: Install a fine sand recovery system with hydrocyclone and dewatering screen.

<bQ: What's the typical lifespan of wear parts?
A: Jaw plates last 3-6 months, cone mantles 4-8 months depending on abrasiveness.

A Practical Project Case:

Location: Western Australia
Material Processed

Knowledge