Establishing a stone crushing plant in India involves capital expenditure on equipment, land, and permits. A typical 200 TPH plant requires an investment of ₹1.5–2.5 crores ($180,000–$300,000), depending on equipment quality and automation levels.
A complete crushing-screening line includes:
1. Primary Jaw Crusher – Processes large rocks (e.g., JC110 with 250–300mm feed size, 90–120 TPH output).
2. Secondary Cone Crusher – Fine crushing (e.g., GPC200, 40mm discharge, 150–200 HP motor).
3. VSI Crusher – Sand shaping (Rotor diameter: 800mm, capacity: 60–80 TPH).
4. Vibrating Screens – Multi-deck screens for grading (e.g., 3YK2460, 15–25m² screening area).
| Equipment | Key Parameter | Power |
|---|---|---|
| Jaw Crusher | Feed Size: ≤500mm | 75–160 kW |
| Cone Crusher | Discharge: ≤30mm | 90–315 kW |
| VSI Crusher | Sand Yield: 30–50% | 110–400 kW |
Q: What’s the payback period?
A: Typically 2–3 years with stable demand.
Q: Permits required?
A: Environmental clearance (EC) and mining lease from state authorities.
– Capacity: 250 TPH granite-to-aggregates.
– Equipment: Primary jaw + hydraulic cone crusher + VSI + three-stage screening.
– Output: 0–5mm sand (30%), 5–20mm aggregate (50%).
