Typical Production Line Configuration
Primary crushing → Secondary crushing → Sand making → Screening → Conveying system. Advanced plants adopt PLC control systems for automated operation with ≤3 operators per shift.
FAQ Section
Q: What’s the price range?
A: Complete plants start from ₹25 lakhs (~$30,000) for 50TPH setups to ₹5 crores (~$600,000) for 300TPH turnkey solutions.
Q: Maintenance requirements?
A: Daily greasing, monthly wear parts inspection. Manganese steel jaws last 6-12 months depending on material hardness.
Tamil Nadu Highway Project Case Study
Installed 200TPH granite processing line producing:
– 40% 20mm aggregates
– 30% 10mm aggregates
– 20% manufactured sand
– 10% stone powder
Achieved ROI within 18 months through direct supply to NH construction sites. Key equipment included JC-1200 jaw crusher and S8-800 VSI with dust suppression system.
