India’s construction boom drives demand for cost-effective crushing solutions. Stone crushers vary widely in price (₹5 lakhs to ₹2 crores) based on capacity, technology, and brand. Below we break down key equipment for a complete sand/aggregate production line.
1. Primary Jaw Crusher
– Model Example: JC 3624 (90-200TPH)
– Feed Size: ≤600mm
– Power: 75-132kW
2. Secondary Cone Crusher
– Model Example: CC 200 (100-250TPH)
– Closed Side Setting: 15-38mm
– Output Shape: Cubical aggregates
3. Tertiary VSI Crusher (for manufactured sand)
– Model Example: CV 218 (50-150TPH)
– Rotor Speed: 1,500-2,000 RPM
– Sand Fineness Modulus: 2.6-3.0
Raw material → Vibrating Grizzly Feeder → Jaw Crusher → Cone Crusher → VSI → Vibrating Screens → Sand Washer (optional). Capacities range from 50TPH to 500TPH for mid-sized projects.
| Equipment | Capacity Range | Power Requirement | Output Size |
|—————–|—————-|——————–|——————-|
| Jaw Crusher | 50-800 TPH | 55-400 kW | 150-300mm |
| Cone Crusher | 100-500 TPH | 90-315 kW | 10-40mm |
| VSI Crusher | 30-400 TPH | 110-440 kW | 0-5mm (sand) |
Q1: What’s the lifespan of crusher wear parts?
*A:* Jaw plates last ~6 months; cone mantles ~4 months under normal use.
Q2: Can limestone and granite use the same crusher?
*A:* Yes, but adjust CSS and rotor speed for hardness differences.
