production rates jaw crusher

Jaw Crusher Production Rates in Aggregate Processing Lines

Modern jaw crushers are pivotal in sand and aggregate production, offering high efficiency with adjustable output gradation. Typical production rates range from 50-800 tph, depending on model and feed material hardness. Key models like the C6X Series (160-1,500 tph) and JC Series (85-650 tph) dominate markets with optimized kinematics and heavy-duty structures.

Core Equipment Parameters

Model Feed Opening (mm) Max Feed Size (mm) Capacity (tph) Power (kW)
C6X160 1,600×1,200 1,020 500-800 160-220
JC110 1,100×850 700 200-450 90-110
PE750×1060 750×1,060 630 110-320 110-132

Production Line Integration

A typical configuration pairs jaw crushers with cone crushers or impactors for secondary crushing, followed by VSI sand makers for shaping. Vibrating screens (3-4 deck) classify materials into 0-5mm (sand), 5-20mm, and 20-40mm aggregates. Belt conveyors link stages with widths of 650-1,400mm.

FAQ Section

Q: How to optimize jaw crusher output?

A: Maintain proper feed size (≤80% of inlet width), check wear parts monthly, and adjust CSS (Closed Side Setting) based on required product size.

Q: What causes uneven jaw plate wear?

A: Typically due to irregular feed distribution or uncalibrated crushing chamber. Use centralized feeding systems and rotate plates periodically.

Case Study: Granite Processing Plant in Malaysia</h2

Knowledge