A well-designed small crushing plant optimizes space while maintaining high output capacity for sand and aggregate processing. The typical layout integrates primary crushing, secondary/tertiary crushing, screening, and material handling systems in a modular configuration.
1. Primary Jaw Crusher (PE-400×600)
– Feed opening: 400×600mm
– Max feed size: 340mm
– Capacity: 15-60t/h
– Power: 30kW
2. Secondary Cone Crusher (PYB900)
– Max feed size: 115mm
– Discharge range: 15-50mm
– Capacity: 50-90t/h
– Power: 55kW
3. Vibrating Screen (3YK1548)
– Screen layers: 3
– Screening area: 7.5m²
– Processing capacity: 50-200t/h
| Item | Specification |
|---|---|
| Total Power | ≈150kW |
| Footprint | 30m×20m (min) |
| Output Size Range | 0-5mm,5-10mm,10-20mm |
| Daily Production | 800-1200 tons (8h) |
Q1: What’s the minimum required space for installation?
A: The compact version requires approximately 600m² including operation area.
Q2: How to adjust final product gradation?
A: By changing screen mesh sizes and adjusting crusher discharge openings.
A limestone processing project in Malaysia adopted this layout:
– Raw material: ≤400mm limestone
– Configuration: Jaw crusher + cone crusher + screening system
– Achieved output:
* 0-5mm sand (35%)
* 5-20mm aggregate (45%)
