allis chalmers cone crusher manual

Allis-Chalmers Cone Crusher in Modern Aggregate Production

The Allis-Chalmers cone crusher remains a benchmark in hard rock crushing for sand and aggregate plants. Known for its robust construction and high reduction ratios, this equipment excels in secondary/tertiary crushing stages, producing cubical aggregates ideal for concrete and asphalt applications.

Key Features & Technical Specifications

Model Max Feed Size (mm) Capacity (TPH) Power (HP)
36″ Hydrocone 150 100-200 125-300
45″ Hydrocone 200 250-400 300-500

*Note: Capacities vary based on feed gradation and liner configuration.*

Integration in Sand & Gravel Plants

A typical setup pairs an Allis-Chalmers crusher with a primary jaw crusher and vibrating screens. The cone’s hydraulic adjustment system allows real-time CSS tuning to optimize output for sand (0-5mm) or coarse aggregates (10-40mm). Downstream VSI crushers often refine the product further.

FAQ

Q: How to minimize wear in abrasive conditions?

A: Use manganese liners with XT720 alloy and maintain proper feed distribution.

Q: Can it process recycled concrete?

A: Yes, but pre-screening to remove rebar is critical.

Case Study: Texas Limestone Quarry

A 45″ Hydrocone processed 350 TPH of limestone, achieving 19:1 reduction ratio. The plant reported 98% uptime with bi-annual liner replacements. Key to success was pairing it with a 6×16’ triple-deck screen for closed-circuit crushing.

For legacy units, OEM manuals provide vital maintenance protocols—lubrication intervals and tramp iron relief settings are particularly critical for longevity.

Knowledge