Small-scale miners require robust yet cost-effective crushing equipment to process ores efficiently. A tailored ore crusher setup typically includes a jaw crusher, hammer mill, and vibrating screen, designed for low-capacity operations (1-5 TPH).
| Equipment | Model | Capacity (TPH) | Power (kW) |
|---|---|---|---|
| Jaw Crusher | PE-150×250 | 1-3 | 5.5 |
| Hammer Mill | PCΦ400×300 | 2-5 | 7.5 |
| Vibrating Screen | SZZ-600×1200 | 3-6 | 1.1 |
The process begins with primary crushing via a jaw crusher (<50mm output), followed by secondary grinding in a hammer mill (<10mm). A vibrating screen separates fines (0-5mm) as sand, while larger particles are recirculated.
– Q: Can this handle hard rock like quartz?
A: Yes, jaw/hammer combos work for Mohs 6-7 materials but wear parts need frequent replacement.
– Q: Power requirements?
A: Diesel generators (15-20kVA) suffice for mobile setups.
A 3TPH plant processed oxidized gold ore (~8g/t) using PE-150×250 + PCΦ400×300, achieving 85% -200mesh liberation. Sand byproduct was sold locally for construction.
