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Complete Guide to Sand and Aggregate Crushing Plant Equipment

Modern sand and aggregate production lines rely on efficient crushing and screening systems. A typical setup includes primary jaw crushers, secondary cone/impact crushers, vibrating screens, and sand-making machines. Key equipment parameters:

Equipment Model Example Capacity (t/h) Power (kW)
Jaw Crusher PE600×900 50-160 75
Cone Crusher HPT300 120-250 315
Sand Maker VSI6X1263 200-400 440
Vibrating Screen 3YK3070 80-500 30

Core Process Flow

1. Primary Crushing: Raw materials are reduced to ≤300mm by jaw crushers.
2. Secondary Crushing: Cone/impact crushers further process materials to ≤40mm.
3. Screening & Shaping: Multi-layer screens separate aggregates while sand makers produce 0-5mm particles.

FAQ Section

Q: How to reduce dust in crushing plants?

A: Install water spray systems at transfer points and use enclosed conveyors.

Q: What’s the lifespan of crusher wear parts?

A: Jaw plates last 3-6 months; cone crusher mantles 6-12 months depending on material hardness.

Project Case Study: Granite Processing Plant in Malaysia

– Configuration: PE750×1060 Jaw Crusher + HST315 Cone Crusher + VSI5X1145 Sand Maker

– Output: 250t/h finished aggregates (5-20mm) and 120t/h manufactured sand (

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