Vibrating screens are critical equipment in aggregate processing plants, particularly in crushing and sand-making production lines. The Simplicity vibrating screen, known for its robust design and high efficiency, excels in separating and classifying crushed materials into precise size fractions.
– Heavy-Duty Construction: Reinforced steel frame withstands continuous operation under high loads.
– Adjustable Amplitude & Frequency: Optimizes screening efficiency for diverse materials (e.g., granite, basalt).
– Modular Screen Decks: Allow quick replacement for different grading requirements (2–4 deck configurations).
| Model | Deck Size (mm) | Capacity (t/h) | Power (kW) |
|---|---|---|---|
| SIMPLEX 3×6 | 1800×6000 | 200–350 | 15–22 |
| SIMPLEX 4×8 | 2400×8000 | 400–600 | 30–45 |
In a typical limestone-to-sand production line, the vibrating screen follows secondary crushing (e.g., cone crusher) to separate:
1. Oversize (>31.5mm): Returned for re-crushing.
2. Mid-size (5–31.5mm): Fed into a vertical shaft impact crusher for shaping.
3. Fines (<5mm): Sent to sand washers or stockpiled directly.
Q: How to reduce screen clogging?
A: Use polyurethane or rubber screens for sticky materials; install ball tray decks for self-cleaning.
Q: Optimal inclination angle?
A: 15°–20° for dry screening; reduce to 12°–15° for wet applications.
Project: 500t/h basalt aggregate plant in Malaysia
Solution: Two SIMPLEX 4×8 screens
